How To Assemble A Kegerator

(Many of the links in this article redirect to a specific reviewed product. Your purchase of these products through affiliate links helps to generate commission for Storables.com, at no extra cost. Learn more)

Introduction

Are you tired of constantly running out of beer at parties or having to rely on bottled beer? Do you want to enjoy a freshly poured draft beer anytime you want? If so, then assembling a kegerator might be the perfect solution for you.

A kegerator is a unique appliance that combines a refrigerator with a beer dispensing system, allowing you to store and serve your favorite beer on tap in the comfort of your own home. It’s like having your own personal bar right in your kitchen or entertaining space.

Not only does a kegerator provide convenience, but it also enhances the overall beer-drinking experience. Draft beer is known for its superior taste and texture compared to bottled or canned beer. The carbonation and temperature control in a kegerator ensure that you get the perfect pint every time.

While purchasing a pre-built kegerator is an option, it can be expensive and may not always meet your specific requirements. Fortunately, assembling your own kegerator is a relatively straightforward process that gives you the flexibility to customize the design and choose the components that best suit your needs.

In this article, we will guide you through the step-by-step process of assembling a kegerator. We’ll cover everything from purchasing a refrigerator to installing the beer dispensing system and getting your kegerator up and running. So, grab a cold one and let’s get started!

Tools and Materials Needed

Before you begin assembling your kegerator, it’s essential to gather all the necessary tools and materials. Having everything ready beforehand will ensure a smooth and efficient process. Here are the tools and materials you will need:

Tools:

• Power Drill
• Drill Bits
• Screwdriver Set
• Adjustable Wrench
• Cutting Tool (such as a jigsaw or reciprocating saw)
• Teflon Tape
• Measuring Tape
• Level

Materials:

• Refrigerator (new or used, depending on your preference)
• Kegerator Conversion Kit (includes beer tower, tap handles, beer lines, faucet, CO2 tank, and regulator)
• CO2 Gas Cylinder
• Beer Line Cleaning Kit
• Drip Tray
• Sanitizing Solution
• Beverage Tubing
• Clamps
• Beer Keg(s)

It’s important to note that the specific tools and materials required may vary depending on the type of kegerator conversion kit you choose and any additional customizations you want to make. Be sure to read the instructions provided with your kit and make a list of any additional items you may need.

Additionally, safety should always be a priority. When working with power tools or drilling holes, be sure to wear safety glasses and follow all manufacturer’s guidelines for the equipment you are using.

Now that you have everything you need let’s move on to the next step: purchasing a refrigerator.

Step 1: Purchase a Refrigerator

The first step in assembling a kegerator is to purchase a refrigerator. You have two options: buying a new refrigerator or repurposing an old one. The choice ultimately depends on your budget and personal preferences.

If you decide to buy a new refrigerator, look for one with ample interior space to accommodate your keg(s) and other components of the kegerator conversion kit. It’s essential to measure the dimensions of the keg(s) you plan to use beforehand to ensure they will fit comfortably inside the refrigerator.

Alternatively, repurposing an old refrigerator can be a cost-effective option. Make sure the refrigerator is in good working condition and has a sufficient capacity for your keg(s). It’s important to thoroughly clean the interior of the refrigerator before proceeding with the conversion process to ensure a sanitary environment for your beer.

Consider the location where you plan to keep your kegerator. Ideally, it should be in a well-ventilated area with easy access to a power outlet. Keep in mind that the temperature in the room can affect the performance of your kegerator, so choose a spot away from direct sunlight and other heat sources.

Once you have purchased or selected a suitable refrigerator for your kegerator, make sure to place it on a level surface. Use a level tool to ensure that the refrigerator is perfectly balanced, as this will prevent any issues with the dispensing system and maintain the quality of your draft beer.

With the refrigerator in place and leveled, you’re ready to move on to the next step: gathering the kegerator conversion kit.

Step 2: Gather Kegerator Conversion Kit

Once you have your refrigerator ready, the next step in assembling a kegerator is to gather the necessary kegerator conversion kit. This kit contains all the components needed to transform your regular refrigerator into a fully functioning beer dispensing system.

There are several options available when it comes to kegerator conversion kits, so you can choose the one that best suits your needs and budget. Here are the essential components you will find in a typical conversion kit:

Beer Tower:

The beer tower is a vertical column that sits on top of the kegerator and houses the beer lines and tap faucets. It usually comes with one or multiple tap handles, allowing you to serve different types of beer from your kegerator.

Beer Lines and Faucet:

The beer lines are the tubing that connects the keg to the tap faucet. They play a crucial role in transferring the beer from the keg to the glass. The faucet is the device you pull to dispense the beer. Make sure to choose durable and food-grade beer lines and a high-quality faucet for optimal performance.

CO2 Tank and Regulator:

The CO2 tank is responsible for carbonating the beer and pushing it through the beer lines. It is typically filled with carbon dioxide gas. The regulator controls the pressure of the CO2 gas, ensuring a consistent and appropriate carbonation level. The CO2 tank and regulator are crucial components of a kegerator, so invest in reliable ones.

Drip Tray:

The drip tray is a tray or mat placed underneath the beer tower to collect any spills or drips that may occur during the dispensing process. It helps keep your kegerator area clean and prevents any mess.

Additional Accessories:

Depending on the conversion kit you choose, it may include additional accessories such as clamps, tubing connectors, and a cleaning kit for maintaining the beer lines and faucet.

When selecting a kegerator conversion kit, consider the number of taps you want, the quality of the components, and any specific features you desire. It’s recommended to read reviews and compare different options before making a final decision.

Once you have gathered your kegerator conversion kit, you’re ready to move on to the next step: clearing and cleaning the refrigerator.

Step 3: Clear and Clean the Refrigerator

Before you start installing the kegerator conversion kit, it’s important to clear out and thoroughly clean the interior of the refrigerator. This ensures a fresh and sanitary environment for your beer.

Follow these steps to clear and clean the refrigerator:

1. Remove all contents:

Take out all the food and beverages from the refrigerator to create space for the keg(s) and other components. Properly store any perishable items in another fridge or cooler to prevent spoilage.

2. Unplug and defrost (if necessary):

If your refrigerator has a freezer compartment with ice buildup, it’s important to unplug the refrigerator and allow the ice to melt. Place towels or absorbent materials around the refrigerator to catch any water that may leak during the defrosting process.

3. Empty and clean the drip pan:

Locate the drip pan at the bottom rear of the refrigerator. Remove and empty it, then clean it thoroughly to remove any built-up residue or odors. Rinse it with warm water and mild detergent, then dry it completely before placing it back in the refrigerator.

4. Clean the interior:

Using a mixture of warm water and mild detergent, wipe down the interior surfaces of the refrigerator, including shelves, drawers, and walls. Pay special attention to any spilled or sticky substances and ensure they are completely cleaned. Rinse with clean water and dry thoroughly.

5. Sanitize:

To create a bacteria-free environment for your beer, use a sanitizing solution specifically designed for refrigerators or food-grade surfaces. Follow the instructions on the sanitizing solution to ensure proper use and effective sanitation.

6. Replace shelving and drawers:

Once the refrigerator is clean and sanitized, place the shelves and drawers back into their respective positions. Make sure they are secure and properly aligned.

Now that your refrigerator is clear and clean, it’s time to move on to the next step: installing the beer tower.

Step 4: Install Beer Tower

The beer tower is a central component of your kegerator that houses the beer lines and tap faucet. Installing the beer tower requires careful positioning and secure attachment to ensure proper functionality and aesthetics.

Follow these steps to install the beer tower:

1. Measure and mark the placement:

Decide on the ideal location for your beer tower on the top of the refrigerator. Measure the dimensions of the beer tower base and use a pencil or marker to mark the exact placement on the refrigerator surface. Make sure to leave enough space around the tower for easy access and operation.

2. Drill pilot holes (if necessary):

Depending on the type of beer tower and refrigerator you have, you may need to drill pilot holes to anchor the tower securely. Use a power drill with a suitable drill bit to create the pilot holes at the marked positions. Be cautious not to drill too deep or damage any internal components.

3. Attach the beer tower base:

If your beer tower comes with a base plate, align the plate with the pilot holes or marked positions on the refrigerator and use screws or bolts to securely attach it. Ensure the base is level and tightly fastened to prevent any movement or wobbling.

4. Connect the beer lines:

Take the beer lines from the kegerator conversion kit and connect them to the corresponding outlets on the bottom of the beer tower. Follow the instructions provided with your specific beer tower to ensure proper connection. Use clamps or zip ties to secure the connections and prevent any leaks.

5. Install the tap faucet:

Screw the tap faucet(s) onto the top of the beer tower, ensuring a snug and secure fit. Make sure the tap handles are facing the front for easy access and operation. Tighten the faucet(s) firmly but avoid over-tightening to prevent damage.

6. Test for leaks:

Before proceeding further, it’s important to test the beer tower connections and faucet for any leaks. Use a mixture of soapy water (water with a few drops of dish soap) and apply it to the connections and faucet. If you see any bubbles forming, it indicates a leak. Tighten the connections as necessary until the leaks stop.

With the beer tower successfully installed and leak-free, you’re one step closer to enjoying a perfectly poured draft beer. The next step is to drill holes for the CO2 tank and beer lines, which we’ll cover in the following step.

Step 5: Drill Holes for CO2 Tank and Beer Lines

Drilling holes in the refrigerator is necessary to accommodate the CO2 tank and beer lines, allowing them to connect to the keg and beer tower. This step requires precision and careful consideration of the placement to ensure optimal functionality and aesthetics.

Follow these steps to drill the holes for the CO2 tank and beer lines:

1. Determine the placement:

Decide on the optimal location for the CO2 tank and beer lines on the refrigerator. The CO2 tank is typically installed on the back or side of the refrigerator, while the beer lines are placed near the beer tower. Consider accessibility and the overall layout of your kegerator when determining the placement.

2. Mark the hole positions:

Using a measuring tape, measure the diameter of the CO2 tank and beer lines. Use a pencil or marker to mark the positions where you will drill the holes for each component. Ensure that the marks are level and aligned for a clean installation.

3. Start with a small pilot hole:

Before drilling the full-sized holes, start with a small pilot hole using a power drill and a small drill bit. This helps ensure accuracy and provides a starting point for the larger drill bits.

4. Gradually increase the hole size:

Using progressively larger drill bits, enlarge the pilot hole to the desired diameter for each component. Be cautious and apply steady pressure while drilling to prevent any damage to the refrigerator’s interior.

5. Smooth the edges:

After drilling the holes, use sandpaper or a file to smooth the edges of the holes. This will prevent any sharp edges that could potentially damage the CO2 tank or beer lines and ensure a clean finish.

6. Test fit the components:

Once the holes are drilled and smoothed, test fit the CO2 tank and beer lines to ensure they fit properly. The holes should be just the right size to allow a snug fit without any excessive play or movement. Make any adjustments if necessary.

With the holes drilled and components properly fitted, you’re ready to move on to the next step: installing the CO2 tank and regulator.

Step 6: Install CO2 Tank and Regulator

Installing the CO2 tank and regulator is a crucial step in assembling a kegerator. The CO2 tank provides the carbonation necessary for dispensing the beer, while the regulator controls the pressure and flow of the gas. Proper installation ensures a consistent and efficient dispensing process.

Follow these steps to install the CO2 tank and regulator:

1. Prepare the CO2 tank:

Before installing the CO2 tank, make sure it is filled with carbon dioxide gas. Check the manufacturer’s instructions for proper handling and safety precautions when handling the CO2 tank. In some cases, the CO2 tank may need to be purged or pressurized before installation.

2. Position the CO2 tank:

Choose a suitable location for the CO2 tank near the back or side of the refrigerator. It should be easily accessible and securely positioned. Use brackets or straps to hold the CO2 tank in place to prevent any movement or accidents.

3. Attach the regulator:

Connect the regulator to the CO2 tank by screwing it onto the tank’s valve. Make sure it is tightly secured to create a proper seal. The regulator should have a pressure gauge and adjustment knob for controlling the CO2 pressure. Ensure the regulator is set to the desired carbonation level for your beer.

4. Connect the regulator to the CO2 line:

Using a suitable connector or adapter, connect the CO2 line from the regulator to the hole drilled in the refrigerator for the CO2 tank. Ensure a secure and leak-free connection. Use Teflon tape on the threads, if necessary, to ensure a tight seal.

5. Test for leaks and adjust pressure:

Before proceeding further, it’s important to test for any leaks. Turn on the CO2 tank’s valve and monitor the regulator and connections for any signs of gas leakage. Apply a soapy water mixture at the connections to check for bubbles, indicating a leak. Tighten any loose connections as needed.

6. Adjust the CO2 pressure:

Using the adjustment knob on the regulator, set the CO2 pressure to the recommended level for your specific beer. This level may vary depending on the beer style and personal preference. Refer to the keg manufacturer’s guidelines or consult a brewing resource for the appropriate carbonation level.

With the CO2 tank and regulator securely installed and adjusted, you’re one step closer to having a fully functional kegerator. The next step is to connect the beer lines and tap faucet, which we’ll cover in the following step.

Step 7: Connect Beer Lines and Tap Faucet

Connecting the beer lines and tap faucet is a crucial step in assembling a kegerator. This step ensures that the beer flows smoothly from the keg to the tap faucet, ready for dispensing.

Follow these steps to connect the beer lines and tap faucet:

1. Prepare the beer lines:

Inspect the beer lines for any kinks, twists, or blockages. Straighten them out if necessary and ensure they are clean and free from any debris or residue. Rinse the lines with clean water or use a beer line cleaning kit to ensure proper hygiene.

2. Attach the beer lines to the keg coupler:

Connect one end of the beer lines to the appropriate outlets on the keg coupler. The keg coupler is the device that attaches to the keg to dispense the beer. Follow the specific instructions provided by the keg coupler manufacturer to ensure a secure and leak-free connection.

3. Feed the beer lines through the drilled hole:

From the inside of the refrigerator, feed the other end of the beer lines through the hole drilled for the beer lines near the beer tower. Gently pull the lines until they are fully extended through the hole, ensuring they are not tangled or twisted.

4. Attach the beer lines to the tap faucet:

Connect the free end of the beer lines to the appropriate outlets on the tap faucet of the beer tower. Follow the instructions provided by the beer tower manufacturer to ensure the correct connection. Use clamps or zip ties to secure the connections and prevent any leaks.

5. Test for leaks:

Before moving forward, it’s essential to test the connections for any leaks. Turn on the CO2 tank to pressurize the beer lines and tap faucet. Apply a soapy water mixture to the connections and look for any bubbles that indicate a leak. Tighten any loose connections as necessary.

6. Clear any obstructions:

Check the beer lines for any obstructions or blockages. Ensure they are properly positioned and not pinched or bent. Any obstruction in the lines can affect the flow and lead to dispensing issues.

With the beer lines and tap faucet properly connected, your kegerator is almost ready for use. The next step is to test for leaks and adjust the CO2 pressure, which we’ll cover in the following step.

Step 8: Test for Leaks and Adjust CO2 Pressure

Testing for leaks and adjusting the CO2 pressure is a crucial step in ensuring the proper functioning of your kegerator. This step allows you to identify and fix any potential leaks in the system and ensure that the CO2 pressure is set at the optimal level for carbonation.

Follow these steps to test for leaks and adjust the CO2 pressure:

1. Turn on the CO2 tank:

Turn on the valve of the CO2 tank to allow the gas to flow into the system. Make sure the valve is fully open to provide sufficient gas pressure.

2. Check for leaks:

Inspect all the connections, including the CO2 tank, regulator, beer lines, keg coupler, and tap faucet. Look for any signs of gas leakage, such as hissing sounds or bubbles forming at the connection points. Apply a soapy water mixture to the connections and observe for any bubbling, which indicates a leak. Tighten any loose connections to eliminate leaks.

3. Adjust the CO2 pressure:

Using the adjustment knob on the regulator, begin adjusting the CO2 pressure. Start with a low pressure setting and gradually increase it until the desired carbonation level is achieved. Refer to the keg manufacturer’s guidelines or consult a brewing resource for the recommended CO2 pressure for the specific beer style you are dispensing.

4. Carbonation testing:

Test the carbonation level by pouring a small sample of beer. Check for the appropriate level of carbonation, including the presence of a proper head and the desired mouthfeel. Adjust the CO2 pressure as needed to achieve the desired carbonation level.

5. Monitor and fine-tune:

After adjusting the CO2 pressure, allow the kegerator to run for a while and monitor the carbonation. Observe the beer’s taste and texture, making any necessary adjustments to the CO2 pressure to maintain the desired carbonation level. It may take some trial and error to find the perfect balance for your preference.

6. Repeat leak testing:

After adjusting the CO2 pressure, retest all the connections for any potential leaks. Inspect the system periodically to ensure proper sealing and address any leaks promptly.

With the leaks tested and CO2 pressure adjusted, your kegerator is now ready for a smooth and satisfying beer dispensing experience. The next step is to organize and secure the beer lines, which we’ll cover in the following step.

Step 9: Organize and Secure Beer Lines

Organizing and securing the beer lines is an important step in maintaining the functionality and appearance of your kegerator. Properly arranged and secured beer lines ensure a smooth flow of beer and prevent any tangles or obstructions that could affect the dispense quality.

Follow these steps to organize and secure the beer lines:

1. Arrange the beer lines:

Take the beer lines inside the refrigerator and arrange them in a neat and organized manner. Ensure that they are separated and not tangled or crossed over each other. Straighten out any kinks or twists in the lines for optimal flow.

2. Use tubing clamps:

Secure the beer lines to the interior walls of the refrigerator using tubing clamps or similar fasteners. Place the clamps at regular intervals along the length of the lines to keep them in place and prevent movement. This helps maintain a clean and organized appearance.

3. Avoid sharp bends or kinks:

Avoid sharp bends or kinks in the beer lines, as they can restrict the flow of beer and negatively impact the dispense quality. Ensure the lines have a gentle and smooth path from the keg to the tap faucet.

4. Keep lines away from heat sources:

Avoid placing the beer lines near any heat sources or hot components of the kegerator. Heat can cause the beer to foam excessively and affect the taste and carbonation levels. Keep the lines away from compressor coils, heating elements, or other sources of heat.

5. Use zip ties for additional support:

If needed, use zip ties or similar fasteners to provide extra support and prevent the beer lines from sagging or hanging freely. This helps maintain a tidy appearance and prevents any tripping hazards.

6. Regularly clean the beer lines:

Regularly clean and sanitize the beer lines to avoid any buildup of bacteria or residue that could affect the taste and quality of the beer. Follow the instructions provided with the beer line cleaning kit and establish a cleaning schedule to ensure optimal hygiene.

With the beer lines organized and secured, your kegerator is now ready for the final step: stocking it with a keg and enjoying your favorite beer on tap. Cheers!

Step 10: Stock Kegerator with Keg

The final step in assembling your kegerator is to stock it with a keg of your favorite beer. This step involves properly placing and connecting the keg to the kegerator, ensuring a ready-to-pour draft beer experience.

Follow these steps to stock your kegerator with a keg:

1. Choose a keg:

Select a keg of beer that suits your taste and preferences. Consider the type of beer (ale, lager, stout, etc.), size of the keg (common sizes include 1/2 barrel, 1/4 barrel, and 1/6 barrel), and any specific brewery or brand preferences.

2. Prepare the keg:

Clean the exterior of the keg and ensure it is free from any dirt or debris. Inspect the keg for any damages, such as dents or leaks. If the keg comes pressurized, make sure the pressure relief valve is properly functioning.

3. Install the keg coupler:

Attach the keg coupler to the top of the keg. The coupler is responsible for connecting the beer lines from the kegerator to the keg. Follow the specific instructions provided with your keg coupler to ensure a secure and leak-free connection.

4. Place the keg in the kegerator:

Carefully position the keg inside the refrigerator compartment of the kegerator. Ensure that it is stable and positioned securely. Avoid stacking or placing any items on top of the keg, as this may interfere with the proper functioning of the kegerator.

5. Connect the beer lines to the keg coupler:

Take the beer lines from the kegerator and connect them to the appropriate outlets on the keg coupler. Refer to the specific instructions provided with your keg coupler for the correct connections. Ensure a secure fit and use clamps or zip ties to prevent any leaks.

6. Purge air from the lines:

Purge any remaining air from the beer lines by briefly opening the faucet and allowing beer to flow until the air is expelled. This helps ensure a smooth flow of beer and eliminates any residual air pockets.

7. Adjust serving temperature:

Set the temperature of the kegerator to the appropriate level for the type of beer you’ve stocked. Different beer styles have different recommended serving temperatures. Consult the brewery’s guidelines or brewing resources for the ideal temperature range for your specific beer.

With the keg properly installed and connected, your kegerator is now ready to dispense cold, refreshing draft beer. Grab a glass, pull the tap handle, and enjoy the experience of pouring your own perfect pint.

Remember to regularly monitor the keg level, clean the beer lines, and maintain the CO2 pressure to ensure the best quality and taste of your draft beer. Cheers!

Conclusion

Congratulations! You have successfully assembled your own kegerator, transforming a regular refrigerator into a beer lover’s dream appliance. By following the step-by-step process outlined in this guide, you now have the ability to enjoy cold, freshly poured draft beer on tap in the comfort of your own home.

Assembling a kegerator not only provides convenience but also enhances the overall beer-drinking experience. With the ability to serve your favorite brews with the perfect carbonation and temperature, you can impress your friends and family at parties or simply enjoy a refreshing beer after a long day.

Remember to carefully choose your refrigerator, gathering the necessary kegerator conversion kit, and properly clear and clean the refrigerator before starting the installation process. Pay close attention to each step, securing the beer tower, drilling holes for the CO2 tank and beer lines, and installing the CO2 tank and regulator.

Connecting the beer lines and tap faucet, as well as testing for leaks and adjusting the CO2 pressure, are essential in ensuring a smooth and consistent beer dispensing experience. Organizing and securing the beer lines inside the kegerator helps maintain a clean and efficient setup.

Finally, stocking your kegerator with a keg of your favorite beer completes the process. Prepare the keg, install the keg coupler, and connect the beer lines, ensuring a secure and leak-free connection. Adjust the serving temperature to optimize the taste and enjoyment of your beer.

As you begin to enjoy your kegerator, make sure to periodically clean the beer lines, monitor the CO2 pressure and carbonation levels, and maintain proper temperature control. This will ensure that your draft beer always tastes its best.

Remember to savor every sip and share the joy of your homemade kegerator with friends and family. Hosting gatherings and pouring beer from your own tap will undoubtedly make you the envy of beer enthusiasts everywhere.

So, raise your glass and toast to your success as you embark on a journey of beer enjoyment with your very own kegerator. Cheers!